Whiting refinery

Whiting is a very large, high conversion refinery located just outside Chicago in Whiting, Indiana in the US.

The refinery is 100% owned and operated by BP.

The refinery primarily processes heavy sour crude from Canada.

Refinery unit capacities

Complexity: 13.1

Major process units:

Atmospheric distillation - 440 kbpd - 2 units: 285 kbpd, 155 kbpd

Vacuum distillation - 276 kbpd

Coker - 102 kbpd - Built in 2013, Foster Wheeler SYDEC process

FCC - 184 kbpd

Reformer- 67 kbpd - Semiregen

Naphtha hydrotreater - 123 kbpd

Kerosene hydrotreater - 46 kbpd

Distillate hydrotreater - 122  kbpd

VGO hydrotreater - 192 kbpd

FCC gasoline hydrotreater - 97 kbpd

Alkylation - 32 kbpd

C5/C6 Isomerization - 28 kbpd

Aromatics extraction - 17 kbpd

Asphalt plant - 30 kpd

Pet coke - 30 kbpd

Sulfur plant - 1904 t/d

Land -  1400 acres

Location

2815 Indianapolis Blvd, Whiting, IN 46394 USA

Whiting refinery website

Refinery history

1889 - Built by Standard Oil of Indiana

1940 - First coker added. ABB design

1984 - Coker retrofitted to Conoco design (34 kbpd)

1985 - Renamed Amoco

1998 - Merged with BP to form BP Amoco

2000 - Renamed BP

2012 - Hydrogen plant shut down

2013 - New 102 kbpd coker added, replacing older unit. Kerosene hysdrotreater and VGO hydrotreater expanded.