Houston (LyondellBasell) refinery

LyondellBasell's Houston refinery is a large, high conversion refinery located on the Houston Ship ChannelHouston Ship Channel in Houston, Texas in the US.

The refinery is 100% owned and operated by LyondellBasell.

The refinery primarily processes imported heavy high-sulfur crude oil.

Lyondell plans to stop refining operations at the site in 2025

Refinery configuration

Complexity: 12.1

Major process units:

Atmospheric distillation - 289 kbpd - Multiple units: Unit 536 (120kbpd), Unit 537 heavy crude unit (147 kbpd)

Vacuum distillation - 197 kbpd

Coker - 101 kbpd - Multiple units: unit 737 (57 kbpd), 736 (42 kbpd)

FCC - 110 kbpd

Alkylation - 11 kbpd - Sulfuric acid

Naphtha hydrotreater - 61 kbpd

Kerosene hydrotreater - 45 kbpd - Unifiner

Distillate hydrotreater - 93 kbpd - SynSat technology (ULSD)

VGO hydrotreater - 117 kbpd - Multiple units: Unit 634 (49 kbpd)

FCC gasoline hydrotreater - 89 kbpd - UOP technology, Tier III 10ppm 

Aromatics extraction - 21 kbpd

Pet coke - 30 kbpd

Sulfur plant - 1123 t/d - Unit 434 Claus

Land -  700 acres

Employees - 1200 (including contractors)

Location

12000 Lawndale St, Houston, TX 77017 USA

Houston refinery website

Refinery history

1918 - Built by Sinclair

1969 - Sinclair acquired by ARCO

1989 - ARCO spins of 50% ownership as Lyondell Chemical

1993 - Placed in JV between Lyondell and Citgo (PDVSA)

1997 - ARCO divests interest in Lyondell

1997 - Major expansion completed with new crude unit and coker

2004 - FCC gasoline hydrotreater added

2006 - Lyondell acquires full ownership

2007 - Lyondell merges with Basell to form LyondellBasell

2008 - SR reformer shutdown

2020 - Baseoil plant shut down

2021 - Lyondell announces it plans to shut down the refinery

2025 - Lyondell plans to stop refinery operations by the end of 2025, and possibly convert to treating of recylced plastics  based pyrolysis oil leveraging the existing hydrotreaters