Port Arthur (Valero) refinery

Valero's Port Arthur refinery is a very large, high conversion refinery located on the Ship Channel in Port Arthur, Texas in the US.

The refinery is 100% owned and operated by Valero.

The refinery processes heavy sour crude.

Refinery unit capacities

Complexity: 9.9

Major process units:

Atmospheric distillation - 415 kbpd

Vacuum distillation - 220 kbpd

Coker - 103 kbpd

FCC - 75 kbpd

Hydrocracker - 135 kbpd

Reformer - 55 kbpd - Continuous

Naphtha hydrotreater - 49 kbpd

Kerosene hydrotreater - 33 kbpd

Distillate hydrotreater - 105 kbpd

VGO hydrotreater - 62 kbpd

FCC gasoline hydrotreater - 85 kbpd

Alkylation - 20 kbpd - HF acid

Pet coke - 32 kbpd

Sulfur plant - 1490 t/d

Land -  4000 acres

Employees - 850

Location

1801 S Gulfway Dr, Port Arthur, TX 77640 USA

Port Arthur website

Refinery history

1901 - Built by Gulf Refining

1984 - Acquired by Chevron

1995 - Acquired by Clark

1999 - Acquired by Blackstone and Occidental

2000 - Changed name to Premcor

2001 - Coker and hydrocracker added

2004 - Distillate hydrotreating expanded

2005 - Acquired by Valero

2007 - Crude and vacuum expanded

2008 - C4 isomerization shut down

2012 - Second hydrocracker and saturated gas plant added

2023 - Added new coker (55 kbpd) and sulfur plant. $975MM project.  Wood SYDEC coker technology.

2025 - Building an adjacent renweable diesel plant (50% SAF potential) with capacity of 30 kbpd. Part of Diamond Green JV with Darling Ingredients.