Three Rivers refinery

Three Rivers is a small, medium complexity refinery located 70 miles south of San Antonio in Three Rivers, Texas in the US.

The refinery is 100% owned and operated by Valero.

The refinery primarily processes local light sweet crude from the Eagle Ford basin, but is also able to import foreign crude through Corpus Christi.

Products from the refinery are primarily distributed through terminals around San Antonio.

Refinery configuration

Complexity: 13.0

Major process units:

Atmospheric distillation - 97 kbpd

Vacuum distillation - 35 kbpd

Solvent deasphalting - 11 kbpd - Kellogg ROSE technology. 2-stage unit. nC4 solvent. Includes ROSEMAX separtor internals. Converted from DEMEX unit. Produces FCC feed and heavy fuel oil.

FCC - 25 kbpd

Hydrocracker - 30 kbpd

Reformer - 24 kbpd - Continuous

Reformer - 11 kbpd - Semiregen

Naphtha hydrotreater - 24 kbpd

Kerosene hydrotreater - 10 kbpd

Distillate hydrotreater - 25 kbpd

VGO hydrotreater - 20 kbpd

Alkylation - 7 kbpd - HF acid

C4 Isomerization - 3 kbpd

Aromatics extraction - 101 kbpd

Base oil plant - 2 kpd

Sulfur plant - 224 t/d

Land -  400 acres

Employees - 305

Location

301 Le Roy St, Three Rivers, TX 78071 USA

Three Rivers refinery website

Refinery history

1974 - Built by Sigmor

1978 - Reformer added

1979 - Vacuum added

1981 - FCC and alkylation added

1983 - DEMEX unit added (7 kbpd) - UOP technology.

1984 - Acquired by Diamond Shamrock

1990 - Crude expansion

1991 - CCR reformer added

1993 - Hydrocracker added

1995 - Gasoil hydrotreater added

1996 - Hydrogen plant and BTX added

1999 - DEMEX converted to ROSE unit

2002 - Acquired by Valero

2006 - Kerosene hydrotreater added

2008 - Hydrogen plant shut down